No matter how much we try, sometimes we can’t prevent break downs of our machinery, whether it’s our car or our forklift. Plus, doesn’t it always seem to happen when we are least expecting it and when we are least equipped to deal with it? To avoid this stressful situation in future you need to have a trusted and respected hydraulics repair company that can perform the work needed in an efficient and timely manner.
A typical building and construction site will have an abundance of machinery that uses the latest in hydraulics. Generally speaking, hydraulics is a transmission system that uses pressurised hydraulic fluid to power the machinery. When that system breaks down, this severely impacts how you can use the machine, so it is imperative that you get it repaired quickly and safely. Whether you have a broken hydraulic pipe or a hydraulic pump that needs some TLC, here at HP Hydraulics we can help you.
But first, we thought it best that we detail the advantages of finding the right hydraulics repair service. Most hydraulic repair companies will be able to sort both the minor and the major problems and will be adept at handling both large and small parts of machinery. Yet some companies will be more specialised.
What should I be looking for?
First things first, we thought we should detail what makes an exemplary hydraulics repair company. A good repair company will only enhance rather than the change the products. These are the things that you should keep on the lookout for when browsing their website.
Accreditations and testimonials – Like most local repair companies, their business survival depends upon referrals. So, its key to look for testimonials and accreditations when browsing a hydraulic repair site. Though there are not any specific hydraulic organisations, it is always good to check if they are complying with the BSI, or if they have any accreditations of motor organisations, supply chain management, environmental groups and more.
Repair, Rebuild and Remanufacturing – Repair, Rebuild and Remanufacturing are concepts that are adopted by many hydraulic companies. These give old products a second life. But, the original designer or manufacturer must give details for how to undertake a repair. If your hydraulics products are outdated, they will most likely need replacing altogether.
Factory trained employees – To make sure that you are hiring the right company, you should ask about the past projects and their staff. It is always helpful if their employees have been trained in the manufacturer’s factory as they will know the parts literally inside out.
Ultimately, one of the main advantages of finding the right hydraulics repair service will be an increase in productivity at work. According to Designing Buildings, delays and disruptions can slow construction productivity by 25%. A frightening concept for any construction company that is on tight deadlines.
If you find a hydraulics repair company near you, they can be quickly on hand to sort any issues out efficiently. Maintenance or increase in the output of productivity is helpful for any business. A shoddy repair service will stagnate any future work as either more repairs will need to be done or an entirely new vehicle will need to be ordered.
Can reuse old parts
Nobody wants to be paying a pretty penny for repairs, even if they are considered to be heinously complex. Hydraulic repair cannot be performed by just any old plumber or car garage, a specialist will need to be contacted which will increase costs.
However, one of the best parts about hydraulic repair companies is their adaptation of repair, rebuild and remanufacturing methods. As aforementioned above, these techniques of repair reuse old parts, so waste is limited.
The hardiness of construction vehicles means that their parts are not designed to break down often and they can sustain plenty of wear and tear. Hydraulic products, like hydraulic pipes and hydraulic pumps have three categories:
Dynamic – These are parts that are continuously used every day, so natural wear and tear is inevitable.
Intermittent dynamic – These parts are not designed to run all of the time, these include hydraulic motors, directional valves and servo proportional valves.
Static hydraulic – These parts can generally be described as operating with ‘open-close’ motions. As indicated in their name, they don’t move much or if at all, so they can generally be expected to have a longer life expectancy.
Repairing and rebuilding these products will have the end goal of making the products close to their original size and shape. This can be from simply improving the broken part of the hydraulics or dismantling the failed product to determine its cause for failure and then rebuilding. Adding or changing parts will also need fit in with the component dimensions, tolerances and clearances within the prescribed limit.
Hydraulic pump repair and hydraulic pipe repair performed onsite
An outstanding hydraulic repair company will understand that repairs will need to be performed quickly and also onsite to avoid any slump in productivity. If you source your repairs offsite you could be waiting hours or days for the parts to be collected, repaired and returned. This may not be too terrible a consequence if a repair is not critical, but having a repair company that you can trust who will get the job done quickly is important.
Onsite repairs are especially important if you find yourself needing one out of hours. Say if your forklift breaks down when you are assigned to repair a motorway in the middle of the night. Many businesses offer an onsite 24-hour emergency service that can come help you in your time of need.
Can inform you about taking preventative measures
We all want the latest tips and tricks for taking preventative measures so our machinery doesn’t conk out in the middle of an important task. Though it is never good to delay minimal repairs as this will make it worse, there may be some general construction and housekeeping tips that a reliable hydraulics repair service could tell you. So, your hydraulic pumps and pipes are always in tip-top shape.
Some of the best ways to maintain your hydraulics are listed below:
Regularly clean the area around the dipsticks and hydraulic filters.
Always make sure the containers are tightly sealed.
Change the hydraulic fluid after its initial 50 hours of use as contaminants can enter the hydraulic fluid. Then change it at regular intervals and filter.
Check the oil before you use your vehicle and machine. If your oil appears milky or foamy, you may have a leak that is causing air to enter the system.
Check the temperature of the hydraulic fluid during operation. If the fluid remains hot for a long time it can eventually break down and lose its capacity to lubricate.
Routinely check for pump cavitation every 50 hours.
Routinely inspect hoses, lines, fittings and couplers to see if they are damaged. Wash the machinery on a regular basis to ensure that the hoses are kept clean.
Do you need hydraulic pump repair and hydraulic pipe repair?
If you are anticipating that you need hydraulic pump repair and hydraulic pipe repair, here at HP Hydraulics we can help you. With over 30 years of experience working with commercial machinery, we can ensure that with our help everything will be running smoothly in no time. We also can create new hydraulics products if yours are beyond repair. Even if you don’t know your hydraulic cylinders to your compactors, our friendly team have years of rich and varied expertise that is sure to help you. Click here to find out more.